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زینکا

zinca اولین و برترین پوشش گالوانیزه سرد در ایران با 15 سال سابقه درخشان تولیدی صنایع رنگ و مواد شیمیایی بهنام سارا 09121318409     03822576687

زینکا
زینکا

 

 

اسپری زینکا

گالوانیزه سرد

Characteristic of the coating

زینکا

Hot Dip Galvanizing Electro Plating  Mechanical Coating Zinc Spraying

گالوانیزه سرد ایران

حفاظت کاتدی  زینکا

Adhesion

گالوانیزه سرد

زینکا

Coating is integral with the steel because the for-mation process produces zinc/iron alloy layers over coated with zinc. Good,  comparable with other electroplated coat-ings. Good, comparable with electroplated coatings. Good mechanical interlock-ing provided the abrasive grit blasting pretreatment is carried out correctly. 

Good - no need forabrasive grit blasting of the steel

گالوانیزه سرد

گالوانیزه سرد زینکا

'گالوانیزه سرد

گالوانیزه سرد

Hot Dip Galvanizing Electro Plating Mechanical Coating Zinc Spraying

 

Zinca(گالوانیزه سرد زینکا)

 

 

zinca

Continuity and Uniformity

گالوانیزه سرد

Good - any discontinuities are readily visible as "black spots". Some excess zinc at drainage points on products. Uniform within limita-tions of "throwing power" ot bath. Pores not a problem, as ex-posed steel protected by adjacent zinc Thin at corners - the the opposite of hot-dip galvanized coat-ings.  Depends on operator skill Coating are porous but The pores soon fill with zinc corrosion products and are thereafter impermeable.

Good- any pores fill with reaction products.

گالوانیزه سرد

زینکا

  Hot Dip Galvanizing Electro Plating Mechanical Coating Zinc Spraying

Zinca(گالوانیزه سرد زینکا)

 

 

Thickness

گالوانیزه سرد

زینکا

Normally about 50-125 µm on tube and products; thick- er coatings up to 250 µm obtained by silicon killed steel or grit blasting before galvanizing. Coatings 10 -30 µm applied to continuous wire and sheet Thickness variable at will; generally 3 - 15 µm. Thicker layers are possi-ble but generally uneco-nomical. Variable at will, usually between 10 - 80 µm. Thickness variable at will generally 100 - 150 µm but coatings of up to 500 µm can be applied

Up to200 µm  can be applied in one coat with(but you need only 80 microns to have the optimum resistance to corrosive enviroment )

گالوانیزه سرد زینکا

 

 

 

تست اسپری نمک

ASTM B-117 salt spray test

Hot Dip Galvanizing

2000 HRS AT 120 MICRONS

Electro Plating

72 HRS AT 5 MICRONS

Mechanical Coating

1000 HRS AT 76 MICRONS

Zinc Spraying

1000 HRS AT 76 MICRONS

Zinca

(گالوانیزه سرد زینکا)

12000 hrs RS AT 84 MICRON Test still running

 

 

گالوانیزه سرد

زینکا

Formability and Mechanical Properties

Conventional coatings ap-plied to finished articles, not formidable; alloy layer is abrasive resistant but brittle on bending. Special coatings with little or no alloy layer readily formed (e.g. on sheet) and resistance welded. Electroplated steel has excellent formability and can be spot welded. Small components are usually finished before plating.  Good. Does not cause em-brittlement of high strength steels.  When applied to finished articles, forming not re-quired. Can weld through thin coating if necessary but preferable to mask edges to be welded and spray these afterwards

Abrasion resistance weldable with:

گالوانیزه سرد

زینکا

 

 

گالوانیزه سرد

Hot Dip Galvanizing Electro Plating Mechanical Coating Zinc Spraying

گالوانیزه سرد

(cold galvanizing compound zinca)

 

 

 

گالوانیزه سرد

Extra Treatments

Conversion coatings -chromate's prevent wet storage stain; phosphates good on new sheet as a base for paints. Weathered coatings often painted (after 10 - 30 years) for longer service.  Conversion coatings (e.g. chromate's used to prevent wet storage stain) Frequently used as a base for paints. Can have conversion coatings applied.  Coating with sealant that can provide a base for paints to give long life structures.

Can be used alone or as primer under conventional paints or coatings

زینکا

گالوانیزه سرد

گالوانیزه سرد

Hot Dip Galvanizing Electro Plating Mechanical Coating Zinc Spraying

گالوانیزه سرد

 

 

گالوانیزه سرد

Other Considerations

Size of bath available. Parts up to about 25 meters long can dipped at some works. Care required at design stage for best results. Continuous wire and sheet avail-able.  Size of bath available. Process normally used for simple, fairly small components suitable for barrel plating or for con- continuous sheet and wire. No heating except for hydrogen embrittlement relief on high strength steels. Ideal for small parts including washers and springs (e.g. up to 15 cm or 250 g). Access diffi-culties (e.g. inside tubes).  No size or shape limitations very economical for work with high weight to area ra-tio. Uneconomical on open mesh. Access difficulties may limit application (e.g. inside tubes). Best method of applying very thick coatings. Little heating on the steel.  

Suitable for anything that can be painted though there may be difficulties of access in narrow tubular struc-tures. Can be brush, spray or dip applied. No heating involved. گالوانیزه سرد

 

zinca_logo

   مقایسه پوششهای صنعتی

گالوانیزه

زینکا اسپری زینکا گالوانیزه سرد

 

موارد کاربرد زینکا

ترمیم آسیب دیدگی قطعات گالوانیزه

دکل خطوط انتقال برق

لوله های نفتی

تاسیسات صنعتی

لوله های آب

زیر بدنه خودرو

مخازن

پستهای فشار قوی برق

نقاط برشکاری

نقاط جوشکاری

پیچ و مهره

آنتن های مخابراتی

رادیاتورها

کندانسورها

کلیه سازه های آهنی و فولادی

ترمیم کلیه استرکچرها

 

مشخصات فیزیکی زینکا

میزان فلز روی در لایه خشک : حداقل %95

وزن مخصوص نسبی :2.67 g/ml

فام پوشش زینکا : طوسی مات و درخشان فلزی

پوشش دهی مجدد زینکا : دو ساعت بعد با زینکا و 48 ساعت

زمان سخت شدن نهائی : دو هفته

زمان خشک شدن سطحی : 15 دقیقه در دمای 27 درجه سانتیگراد

بعد با رنگهای اپوکسی - اکریلیک - یوروتان - واینال - کلرینیدد رابر

میزان پوشش دهی زینکا: 4.2 m2/kg

مقاومت حرارتی :  -45 درجه سانتیگراد الی +175 درجه سانتیگراد

 

ویژگیهای برتر زینکا گالوانیزه سرد

حفاظت کاتدیک بهتر در مقایسه با اقلام وارداتی

قابلیت پوشش بر روی سطوح زنگ زده و سطوح بدون سند بلاست شده

حداقل ته نشینی رنگ زینکا در مقایسه با اقلام وارداتی

تک جزئی بودن و بدون محدودیت زمانی

قابلیت جوشکاری

خواص حفاظتی برای آهن و فولاد همانند گالوانیزه گرم

حفاظت کاتدی عالی

طول عمر رنگ زینکا : حداقل 10 سال

 

نحوه اجرا پوشش زینکا

برس . اسپری . ایرلس . غوطه وری . پیستوله . غلطک 

 
انبارداری زینکا
طول عمر انبارداری زینکا در دمای 27 درجه سانتیگراد ::: نامحدود

 

 

قیمت رنگ زینکا
اسپری 400 میلی لیتر زینکا طوسی مات 180000 ریال
گالن 5 کیلوگرمی زینکا گالوانیزه سرد
اسپری درخشان زینکا 400 میلی لیتر 180000 ریال
1600000 ریال

 

Application For Instant Cold Galvanizing Compound ZINCA

Transmission towers

Bridges

structural steel

Manufacturings

Fabrication

Instant on site galvanizing

Tanks

Power Plant

Oil rigs Off -shore  structures

Parabolic Anthena

Welding spots

Prime Coat

Cathodic Protection for all type of steel,Iron

Pipeline

Condensors

   
     

 

 

 

cold galvanizing compound

zinca (physical Properties)

ZINCA is a single component cold galvanizing compound , the brand of the highest quality cold galvanizing compound on Iran's market containing min. of 95% zinc dust by weight in the dried film. It bonds to clean iron, steel to provide maximum protection against rust and rust creepage through "galvanic action".

zinca superiority with cathodic protection properties:

cold galvanizing compound ZINCA is commonly applied like a paint (brush, roller, aerosol, compressor type or airless sprayer) it is unlike any type of paint because it provides galvanic action and will not allow any rust creepage.  Paint (any sort of paint) gives only skin-type protection.  If this skin is broken, it not only rusts at the break but also allows rust to creep under the film. 

cold galvanizing compound ZINCA

the protection provided by ZINCA is anodic action.  As the zinc is sacrificed, zinc hydroxy carbonates and other zinc salts form in upper level of the zinca film ,making the coating denser with reduced conductivity.  Thus, the anodic action continues until the film is converted into a dense, impervious, cementious coating.  The coating will now function as an impermeable barrier resistant to weather, water and fume attack at upper leve. Fresh zinc does exist in lower section of film with full attachment to base metal

cold galvanizing compound ZINCA Data

 cold galvanizing compound zinca color : flat gray, Silver Bright,Super Brilliant,

cold galvanizing compound zinca density : ~ 2.67 gr/ml up to 4.0 gr/ml (custom made to specifications)

 zinca Flash point: 47 degree centigrade

packaging : 5 kg  gallon  ; 400 ml zinca spray (flat and brigh ,super bright) aerosol

shelf life : gallon ( unlimited ) aerosol ( 2 years )

zinc content in dry film of cold galvanizing compound zinca :  min. 93 % -98%

heat resistant : -45 degree C to +175  degree C

solid content : from 80% to 90% base on order (custom made)

salt fog resistance test standard ASTM b-117 COMPARE to hot dip galvanized : over 12000 hrs salt spray

zinca life span : guaranteed to full 20 years

e-mail :  zinca_galvanizer@yahoo.com

 

 

زینکا

 

زینکا اولین و برترین در ایران با 15 سال سابقه درخشان تولیدی صنایع رنگ و مواد شیمیایی بهنام سارا 09121318409   

03822576687- 09121318409

Behnam Forouzandeh

http://www.zincaplus.com/zinka.html