گالوانیزه سردCharacteristic of the coating زینکا |
Hot Dip Galvanizing | Electro Plating | Mechanical Coating | Zinc Spraying | ||
Adhesion گالوانیزه سردزینکا |
Coating is integral with the steel because the for-mation process produces zinc/iron alloy layers over coated with zinc. | Good, comparable with other electroplated coat-ings. | Good, comparable with electroplated coatings. | Good mechanical interlock-ing provided the abrasive grit blasting pretreatment is carried out correctly. | Good - no need forabrasive grit blasting of the steel گالوانیزه سرد |
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گالوانیزه سرد |
Hot Dip Galvanizing | Electro Plating | Mechanical Coating | Zinc Spraying |
Zinca(گالوانیزه سرد زینکا)
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Continuity and Uniformity گالوانیزه سرد |
Good - any discontinuities are readily visible as "black spots". Some excess zinc at drainage points on products. | Uniform within limita-tions of "throwing power" ot bath. Pores not a problem, as ex-posed steel protected by adjacent zinc | Thin at corners - the the opposite of hot-dip galvanized coat-ings. | Depends on operator skill Coating are porous but The pores soon fill with zinc corrosion products and are thereafter impermeable. | Good- any pores fill with reaction products. گالوانیزه سردزینکا |
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Hot Dip Galvanizing | Electro Plating | Mechanical Coating | Zinc Spraying | Zinca(گالوانیزه سرد زینکا)
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Thickness گالوانیزه سردزینکا |
Normally about 50-125 µm on tube and products; thick- er coatings up to 250 µm obtained by silicon killed steel or grit blasting before galvanizing. Coatings 10 -30 µm applied to continuous wire and sheet | Thickness variable at will; generally 3 - 15 µm. Thicker layers are possi-ble but generally uneco-nomical. | Variable at will, usually between 10 - 80 µm. | Thickness variable at will generally 100 - 150 µm but coatings of up to 500 µm can be applied | Up to200 µm can be applied in one coat with(but you need only 80 microns to have the optimum resistance to corrosive enviroment ) گالوانیزه سرد زینکا |
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تست اسپری نمک ASTM B-117 salt spray test |
Hot Dip Galvanizing 2000 HRS AT 120 MICRONS |
Electro Plating 72 HRS AT 5 MICRONS |
Mechanical Coating 1000 HRS AT 76 MICRONS |
Zinc Spraying 1000 HRS AT 76 MICRONS |
Zinca(گالوانیزه سرد زینکا)12000 hrs RS AT 84 MICRON Test still running
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زینکاFormability and Mechanical Properties |
Conventional coatings ap-plied to finished articles, not formidable; alloy layer is abrasive resistant but brittle on bending. Special coatings with little or no alloy layer readily formed (e.g. on sheet) and resistance welded. | Electroplated steel has excellent formability and can be spot welded. Small components are usually finished before plating. | Good. Does not cause em-brittlement of high strength steels. | When applied to finished articles, forming not re-quired. Can weld through thin coating if necessary but preferable to mask edges to be welded and spray these afterwards | Abrasion resistance weldable with: گالوانیزه سردزینکا
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Hot Dip Galvanizing | Electro Plating | Mechanical Coating | Zinc Spraying | گالوانیزه سرد |
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Extra Treatments |
Conversion coatings -chromate's prevent wet storage stain; phosphates good on new sheet as a base for paints. Weathered coatings often painted (after 10 - 30 years) for longer service. | Conversion coatings (e.g. chromate's used to prevent wet storage stain) Frequently used as a base for paints. | Can have conversion coatings applied. | Coating with sealant that can provide a base for paints to give long life structures. | Can be used alone or as primer under conventional paints or coatings |
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گالوانیزه سرد |
Hot Dip Galvanizing | Electro Plating | Mechanical Coating | Zinc Spraying | ||
Other Considerations |
Size of bath available. Parts up to about 25 meters long can dipped at some works. Care required at design stage for best results. Continuous wire and sheet avail-able. | Size of bath available. Process normally used for simple, fairly small components suitable for barrel plating or for con- continuous sheet and wire. No heating except for hydrogen embrittlement relief on high strength steels. | Ideal for small parts including washers and springs (e.g. up to 15 cm or 250 g). Access diffi-culties (e.g. inside tubes). | No size or shape limitations very economical for work with high weight to area ra-tio. Uneconomical on open mesh. Access difficulties may limit application (e.g. inside tubes). Best method of applying very thick coatings. Little heating on the steel. |
Suitable for anything that can be painted though there may be difficulties of access in narrow tubular struc-tures. Can be brush, spray or dip applied. No heating involved. گالوانیزه سرد
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ترمیم آسیب دیدگی قطعات گالوانیزه |
دکل خطوط انتقال برق |
لوله های نفتی |
تاسیسات صنعتی |
لوله های آب |
زیر بدنه خودرو |
مخازن |
پستهای فشار قوی برق |
نقاط برشکاری |
نقاط جوشکاری |
پیچ و مهره |
آنتن های مخابراتی |
رادیاتورها |
کندانسورها |
کلیه سازه های آهنی و فولادی |
ترمیم کلیه استرکچرها |
میزان فلز روی در لایه خشک : حداقل %95 |
وزن مخصوص نسبی :2.67 g/ml |
فام پوشش زینکا : طوسی مات و درخشان فلزی |
پوشش دهی مجدد زینکا : دو ساعت بعد با زینکا و 48 ساعت |
زمان سخت شدن نهائی : دو هفته |
زمان خشک شدن سطحی : 15 دقیقه در دمای 27 درجه سانتیگراد |
بعد با رنگهای اپوکسی - اکریلیک - یوروتان - واینال - کلرینیدد رابر |
میزان پوشش دهی زینکا: 4.2 m2/kg |
مقاومت حرارتی : -45 درجه سانتیگراد الی +175 درجه سانتیگراد |
حفاظت کاتدیک بهتر در مقایسه با اقلام وارداتی |
قابلیت پوشش بر روی سطوح زنگ زده و سطوح بدون سند بلاست شده |
حداقل ته نشینی رنگ زینکا در مقایسه با اقلام وارداتی |
تک جزئی بودن و بدون محدودیت زمانی |
قابلیت جوشکاری |
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حفاظت کاتدی عالی |
طول عمر رنگ زینکا : حداقل 10 سال |
برس . اسپری . ایرلس . غوطه وری . پیستوله . غلطک |
طول عمر انبارداری زینکا در دمای 27 درجه سانتیگراد ::: نامحدود |
اسپری 400 میلی لیتر زینکا طوسی مات 180000 ریال |
گالن 5 کیلوگرمی زینکا گالوانیزه سرد |
اسپری درخشان زینکا 400 میلی لیتر 180000 ریال |
1600000 ریال |
Transmission towers |
Bridges |
structural steel |
Manufacturings |
Fabrication |
Instant on site galvanizing |
Tanks |
Power Plant |
Oil rigs Off -shore structures |
Parabolic Anthena |
Welding spots |
Prime Coat |
Cathodic Protection for all type of steel,Iron |
Pipeline |
Condensors |
ZINCA is a single component cold galvanizing compound , the brand of the highest quality cold galvanizing compound on Iran's market containing min. of 95% zinc dust by weight in the dried film. It bonds to clean iron, steel to provide maximum protection against rust and rust creepage through "galvanic action".
cold galvanizing compound ZINCA is commonly applied like a paint (brush, roller, aerosol, compressor type or airless sprayer) it is unlike any type of paint because it provides galvanic action and will not allow any rust creepage. Paint (any sort of paint) gives only skin-type protection. If this skin is broken, it not only rusts at the break but also allows rust to creep under the film.
the protection provided by ZINCA is anodic action. As the zinc is sacrificed, zinc hydroxy carbonates and other zinc salts form in upper level of the zinca film ,making the coating denser with reduced conductivity. Thus, the anodic action continues until the film is converted into a dense, impervious, cementious coating. The coating will now function as an impermeable barrier resistant to weather, water and fume attack at upper leve. Fresh zinc does exist in lower section of film with full attachment to base metal
cold galvanizing compound zinca color : flat gray, Silver Bright,Super Brilliant,
cold galvanizing compound zinca density : ~ 2.67 gr/ml up to 4.0 gr/ml (custom made to specifications)
zinca Flash point: 47 degree centigrade
packaging : 5 kg gallon ; 400 ml zinca spray (flat and brigh ,super bright) aerosol
shelf life : gallon ( unlimited ) aerosol ( 2 years )
zinc content in dry film of cold galvanizing compound zinca : min. 93 % -98%
heat resistant : -45 degree C to +175 degree C
solid content : from 80% to 90% base on order (custom made)
salt fog resistance test standard ASTM b-117 COMPARE to hot dip galvanized : over 12000 hrs salt spray
zinca life span : guaranteed to full 20 years
e-mail : zinca_galvanizer@yahoo.com
Behnam Forouzandeh